With time, corrosion appears on the materials such as metals, and plated components. To check the corrosion resistance ability of coatings and materials, that are used to manufacture products such as fasteners, a salt spray test is essential. For doing so, a salt spray test chamber is required which is one of the high-quality lab equipment for testing corrosion resistance properties of the materials.
By exposing the materials inside the salt spray test cabinet, it should be checked whether the material can bear the real-world conditions of corrosion and it is done by diffusing the salty air in the salt spray test cabinet. It is common that metals become corroded over a period of time and it leads to the failure of important components. For that, the corrosion resistance of the metals is checked with the help of a salt spray test chamber and the metal is exposed to a salt-laden environment.
What is the aim of conducting a salt spray test on the metals?
The salt spray test is mainly performed on surfaces, metal components and many other similar products. It is performed to check the corrosion resistance ability of metals and it is one of the top-rated quality control tests. It is performed on the metals and then quality products are delivered to the customers.
The real-world life of the materials can be calculated by exposing them to an accelerated corrosion process in a controlled manner. Salt Spray Chamber helps in choosing the right component for your product by comparing the different coated components when a salt spray test is performed over the metals.
Presto Stantest Private Limited is the No. 1 salt spray chamber manufacturer and provides lab equipment with high-notch features and specifications. If these lab equipment are taken care of properly and their regular maintenance ensures their long life that would be cost-efficient as well.
Purpose of controlling temperature and humidity in salt spray chamber
The role of humidity and temperature controls in salt spray test cabinets is very critical. The durability of the materials and coatings is checked by subjecting them to a real-world environment and placing them inside the salt spray test cabinet. The entire test is performed with the help of the salt spray test chamber and it makes sure that the right product is received by the customers for gaining their loyalty and increasing the number of customers as well.
Consistent temperature is maintained in the chamber to get precise results and the test also remains stable as the variations in the temperature impact the entire test and the results as well. On the other hand, humidity controls keep in check the deposition of the salt on the test specimen. Humidity must be controlled properly to create a corrosive environment inside the chamber. This test aids in product development and quality control as it helps in checking the sturdiness of the products.
The role played by salt spray test in automotive industries
There is a high use of metals in the automotive industry. In order to check their strength and performance, the salt spray test is conducted with the help of a salt spray test chamber. Their accuracy is evaluated with the help of this test and the materials are exposed to salt fog in the chamber. You can also overcome all the challenges associated with salt spray testing with the help of the Presto salt spray chamber.
Hence, salt spray tests can ensure that vehicles can resist challenging weather conditions such as heavy rainfalls or high snowstorms. The ability of the vehicles to withstand challenging weather conditions is checked and it is also made sure that it does not compromise the safety or structure of the vehicle also. This test helps manufacturers to adhere to industry standards while manufacturing the vehicles which will lead to an increase in the reliability and longevity of the vehicles as well. It will also meet the expectations of the customers and will help in acquiring more customers. Secondly, it will aid in enhancing the brand image which will attract more customers to the brand.
Difficulties that tend to be faced while performing salt spray tests
Various types of salt spray tests are performed to check the durability of the materials. The challenges that are faced while performing the test can impact the accuracy of the results. In this section, we will discuss a few challenges that are faced while performing the test.
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Standardization is lacking
Uneven results can be recorded if there is a lack of standardization in the process which can lead to customer dissatisfaction. To overcome this problem, manufacturers must use standardized lab equipment to avoid any kind of discrepancy. Presto being one of the leading salt spray chamber manufacturers adheres to the set standards so that no errors occur while recording the results.
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Difficult functioning of the entire process.
The process is difficult and poses challenges in operating. It makes it difficult for both newcomers and experienced professionals to handle the machine. Presto has come up with innovative solutions to get over this problem. Presto’s salt spray test chamber has a user-friendly interface that makes it easy to handle the equipment by the professionals.
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Challenges in Calibration
It is essential to calibrate the equipment accurately and precisely to record reliable results. The factors that contribute to these challenges are air pressure changes, equipment drift and temperature variations. To overcome these challenges, the instruction manual should be read properly and the technical experts of Presto will also help to ease the calibration process.
Points to remember while performing the salt spray test to get reliable results.
It is essential to record accurate results while performing the test since it will impact the quality of the products. Some of the tips to be followed while performing the test.
- There is a need to check the communication cable properly and avoid the chances of any loose connections for the right functioning of the salt spray test chamber.
- The temperature of the inner chamber should be higher than the outer chamber to avoid the ringing of the alarm and record accurate results.
- You need to check the atomizer tip if there are variations in salt fog values. The atomizer tip should be kept in place and maintain regular pressure to get accurate results.
Conclusion
We have gone through the salt spray test chamber in detail till now. It is used to evaluate the corrosion resistance of the metals. Furthermore, it ensures that quality products get delivered to the customers after checking their corrosion resistance which will in return help to increase the revenues for the companies. You will also get an idea about the different types of coatings that can be tested using salt spray testing instruments.
We at Presto deliver the best quality Salt spray test chamber. To gain more insights into the product, you can call us at +91-9210903903 or drop an e-mail at [email protected]. Our team of technical experts will definitely assist you.
